Welcome to your Quality Pilot Readiness Assessment 1. Role COO CFO Quality Head Other None 2. Plant type (select one) OEM Tier-1 Tier-2 Other None 3. First-Pass Yield (FPY) tracking Weekly with trend, targets, and cell-level visibility (>95% detail) Tracked but irregular; partial visibility Only monthly or after issues Not tracked None 4. Line-stop minutes (Andon) with cause codes Logged per shift with top-3 causes (e.g., welding, material flow, torque issues) Logged, no cause codes Anecdotal Not tracked None 5. Production disruption frequency (unplanned downtime/rework events) Daily Weekly Monthly Rare None 6. Warranty/returns visibility (last 12 months) >80% of revenue from warranty/returns mapped to top defects Only claim counts Escalations only Not visible None 7. Critical tool/gauge discipline (GR&R / torque calibration) Calendarized with evidence ≤90 days old Partial Ad-hoc None None 8. Camera/vision-data availability for defect detection Existing cameras with good placement Cameras exist but inconsistent Few/no cameras, but possible to install No camera feasibility None 9. Process control (SPC) on key parameters (e.g., torque, thickness, temperature) Real-time with alarms Charts reviewed daily Paper charts occasionally None None 10. Traceability for suspect batches Can isolate within hours Within a day Multi-day effort Not practical None 11. Operator digital adoption readiness Tablets/mobile apps already used on shopfloor Partially adopted Minimal adoption None None 12. Leadership and change bandwidth (next 90 days) Sponsor + daily/alternate-day reviews confirmed Sponsor yes, cadence likely Competing priorities No bandwidth None 13. IT/OT access for a pilot cell Firewall + data-tap + PLC/SCADA access pre-approved Likely within 2–3 weeks Unknown Not feasible None 14. Problem criticality (best estimate of CoPQ as % revenue) ≥2% 1–2% <1% Don’t know None 15. Timeline to act 0–3 months 3–6 months 6–12 months >12 months None Full Name Contact Number Business Email Designation Company Name Plant Location Monthly Units Band FPY Band Time's up
